Metallurgy

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Non Destructive Testing

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Non Destructive Testing Imaging

Specification of Software

This software  can be used in Steel plants, Metal forging  industry, Oil & gas industry ,Material Science, Manufacturing and  where  ever  Metallurgical microscope are  used in .This Package is  very useful  for Educational Institutions and all material science technocrats and metallurgists. It  has two  main toolbars.

1) Measurement Tools 
2) Metallography  Tools 

1.Measurement Tools.

a. Calibration :-
This  tools is for  calibrating  through  calibration scale. This is done once while the system is integrated with Camera/Microscope/Adapter and the Software. And the Calibration remain as Standards for any future Capture and Study. 

b. Length:-  
This  is  used  for measuring  length .It can measure  any  given length  found  in the image with respect to any findings or portions thereof . It  calculates  according  to your  selected calibrated  scale  name,  chosen  from   the  list of predetermined Magnification. 

c. Angle:-  
This is  used  for measuring   angles  of three selected  point of the captured image. 

d. Perimeter:- 
This is used for  measuring  perimeter of irregular shapes 

e. Width:-         
This is used  for  measuring  width .It  will give Minor Width, Major Width and  Average Width too. 

f. Radius:-        
This is  used  for  measuring  three points radius. 

g. Area:-           
This  is used for  measuring area  with respect to   Manual selection of a portion, Square, Rectangle, Oval and Circle.

h. Color:-         
 This enables to select a Contrast Color  for easy visualization and draw.

i. Counting:-     
The Material Pro 3  enables  automatic counting  of particles. It has three intensity  range  for counting such as manual , automatic and bright objects determination method. In the process total count is derived, Max dia, Minimum Dia, Max Area, Min. Area and Its percentage etc., based on the Area Range  in different color  it can be identified , Each Grain Particle can be distinguished and numbered automatically, Label color can also be changed, . It is used to measure and density parameters for the image objects (particles powders, inclusions, grains, etc.)

 2.Metallography  Tools.

a. Grain Size:-
As per American Standard of Testing Materials(ASTM)  Grain Measurement and Number can be arrived at with direct tabulation method on  two methods.

1. Manual
In manual  you can select  with mouse. It will measure Intercept, Diameter , Grain No., Avg, Grain Area (mm).and  measures to ASTM E 112

2. Interception
In Interception  method  it is automatic. It will measure Mean  Intercept, Diameter , Grain No., Avg, Grain Area in (mm), Avg. Grain Area in (mm). 

b. Phase:- ASTM E 566  1245  
This  is used to estimate the area percentage of different phases composition  of  material. Phase Analysis. Thresholding  can be done by different  colors. Number of Phases can  be drawn. Preview can be seen. It will    calculate  Area%  and Area  of selected Phase in different colors. Single Phase can be done  by simply clicking  on particular portion and it can be reset or deleted.
It allows user to acquire, process , and analyze  the images of the    polished sections when it is necessary to estimate the area percentage of different phases. If the image is  color or b/w (depending on the image) the program starts its processing.     The phases  for (e.g different minerals, inclusions in the metals, etc.) are threshold. For   phase thresholding the B/W or Color manual thresholding method is used. If you are not satisfied with their  thresholding there is an ability to adjust it by moving the graphical sliders..

c. Decarbization:-  ASTM E 1077
This is used for Decarbization. It has two method Manual and Automatic. In manual  method  you  can simply  mark two  different  portion then it will calculate the decarb  level In  automatic you have to simply move the slider and click on Decarb  it will calculate Max, Min   and Average of decarb level

d. Coating Thickness:-ASTM B 487
It has two options Manualy and Automatic .In manually simply  mark  your Area for calculating  then it will calculate. In Automatic simply mark your portion  with the mouse it will be appeared in rectangular shape then click on calculate. It will give results in  Min Length, Max length, Average length, Min height ,Max height and Average height.

e. Nodularity:- ASTM A 247
This is used for Nodules analysis. It has three intensity  range  for counting Manual by selecting  area, Automatic dark objects, Automatic bright objects. It will Count in Total Count, Max Dia, Min Dia, Max Area, Min Area, Percentage. It will give results in  Total Objects, Nodule count, Nodularity %, Nodules /mm sq , Max Dia, Min Dia, Max  Area , Min Area.

f. Porosity:-   ASTM 276
This is used for Porosity Analysis. It has three intensity  range  for counting Manual by selecting  area, Automatic dark objects, Automatic bright objects. It will  Count in Total Count, Max Dia, Min Dia, Max Area, Min Area, Percentage. It can be Measured  on selected Phase also by simple clicking on your sample images. It will give Results in  Field  Name, No. of count,  Area %, Dia Average, Area Average.

g. Inclusion:-  ASTM E 454 – E 1245 
Non-Metalic Inclusion rating  can be done by ASTM & DIN standards. It will give in Min, Max , Length, Width , Ap. Ratio., Type ,Severity level. It will give results for Type in  A Thin, A Thick, B Thin, B Thick, C Thin, C Thick, D Thin, D Thick. For Severity level it starts from  .5 , 1, 1.5, 2, 2.5  to 5.Results in %.

h. Particle Measurement:-
This is used for  measuring particles by simple clicking on it . It has three intensity range  for counting , Manual by selecting  area, Automatic dark objects, Automatic bright  objects. Labels in numbers ,Color of label can be changed. It will give results in  Sr. No., Length, Width , Area and  Ap. Ratio.

i. Density:-  
This   is used  for measuring density in Black & White images. It will give results in %.It can be done by simply dragging the  mouse on the image as rectangular shape.

j. Filters:-   
It has various filter for improving image quality. It has Solarize, Emboss, Bright, Sharpness, Smooth, Diffuse, and Contrast. It can be done simply moving slider.

k. Invert:-  
Image can be changed in Invert  and can be saved  with new name.

l. Annotation :-
It has various options like you can write text on image, We can mark with arrow , We can mark with pointer, We can draw square and rectangle on image. We can change Line color, text color, Font color ,size, Font name, Bold, Italic ,Underline. These all can be saved with new file name. It can be refresh if you  have made any mistake.

m. Back Ground Removal:-
It is used for removing background color , that is used in Phase Analysis. It is used when an image is not cleared.

n. Amalgamation:- 
This is for merging two images . 

Features of Main Menu

 a. Save & Save As:-
This is used for images with different names.

b. Report Preview:-
This is used for giving details  reports like Name, Evaluation Date, Sample ID No., Application, Operator, Microscope Objective.  After filling   details, You can see reports in MS-Word and MS-Excel formats ,It will  generate reports with  image ,data, various other related information and all details  results, and also with Histogram with different colors. Reports can be generated with the company’s logos and  its name and address. Now you can see report in Excel with two images  Original Image and Effective Image. Now report is in best format.

c. Zoom:-   
Image  can be enlarged .

d. Inclusion DIN:-
This is used for measuring Inclusion Rating as Per Din standards (50602). It will show Graph, Min & Max, Length, Width, Aspect ratio, Polished Area in Six No., and with SS, OA, OS, OG.

e. DIN PER:-
This tool is used for Analysis of  Ferrite, Pearlite, Graphite, Carbide and more. We will get result in Min Value, Max Value, Area%.

f. Hardness Testing:-
Micro-Hardness analysis can also be done. We can obtain knob, Vickers or Brinell. Hardness measurement from indentation image. This  will give result of Hardness testing in  Vickers and Brinnel values like d0, d1, Hv.

g. Gallery:-  
In this features you can make album of  your captured images for further use. You can add new images into gallery, Delete old one, You can see with zoom view and you  can see the details of the images.

h. Company Name:- 
We can change the name of company like Address, City, State, Pin, Email, Phone, Fax, URL and logo.

i. Delete Calibration:-
We can also delete unwanted calibration from combo box.

j. Open Image:-  
Now  we can open image in .bmp  and .jpeg,  format.

k. Open  Image & Convert:- 
Now we can open image  in  .tiff ,  .pcx , .rle ,  and .awd  then Convert it into .bmp and .jpeg then use for analysis. 

l. Show Capture:-
We can directly  capture  images through the software  without going outside the software .It has various features. You have to installed only frame grabber card driver We can easily capture images into the computer. We can capture images in .bmp format. It has more feature like :-

I.            Close Capture
II.           Load Palette
III.          Set  Capture  File As *. avi etc.
IV.          Allocate File Space
V.           Save Captured Video As
VI.          Save Palette
VII.         Save Single Frame As .bmp 

m. Image

1.Modify or Comparison:-
We can call it Cut -Copy and Paste .We can simply drag the image from the list box In this features we can copy, cut, paste, a particular portion   of image later on we can paste it on the image and can be moved any where on the image .It can be fixed on the image. Further the modified image can be saved with new file name. It has feature like Undo, Redo, Clear, Update layers. We can add comments on the images with different colors. We can move our comments also by simple clicking mouse on particular portion. 

2.Gray Scale:-
We can change image into gray scale by simple click . 

3.Resize Picture:-
We  can  increase image size from 100%  to  800% assume value in 1 to 8 .We can  decrease  images size  from 100%  to 10%  assume value in 1 to 10.    

n. Options

It  has various  options  for  capturing cards.
Audio Format
Format
Source
Display
Compression
Preview
Overlay
Card Details 

o. Capture

This  option is also for capturing.
Single Frame
Frames
Video
Palette

New features

1.Measurement Tools.

Flakes:- It will give result in   Max Length.

Draw Free Circle:- This circle can be drawn with different colors on the image. This  is useful when we want  to differentiate a particular particle when they are attached .Then they can be counted  alone. This new image can be saved with different name.

2.Metallography Tools.

Phase on Rectangular Area:- In  this we can do  Phase analysis  on a rectangular   area. We can  draw different  Phase on that area through the help of thresholding .We can do simple phase  by clicking on particular Phase .It will give  results. We can also see the preview of   all phases. This Phase analysis is Histogram  based.

Amalgamation:-  Now we can merge three different images into one image, further we can  save it with different name.

Pyromatic Insitu Metallography  Instant Image Analyzing Station For NDT
(replaces messy replica method)

 First of its kind in india.  Developed for Non Destructive Testing Community

This system is a laptop/notebook based comprehensive NDT metallurgical onsite  imaging and analyzing  tool for instant and rapid nondestructive testing. This state of art system can be used for  life evaluation of a particular system/reactors/boilers/machineries etc. portable on site imaging and analyzing system  is a  must for any organization to get instant and convenient  test data which saves lots of money & time  to evaluate the  further durability of the equipments resulting enormous saving in human life/ preventing accidents in plant ,unscheduled break downs/loss of raw material etc., this will replace the conventional  metallurgical  replica method which is totally a messy preparation and not an accurate and rapid   test technique in this  modernized globalized  economy . B.S.Pyromatics  allows instant image capture and there upon analyzing with nil resolution loss and faster and authentic results..

The  Comprehensive Package Consists Of :

B.S.Pyro’s Q- Analysis Imaging Software enables to scan the desired images and store the same after adjusting the brightness ,color, contrast, gamma  etc.,  with out loosing any details of the captured images and organizes it in the desired format, allows for further magnification of the images with nil loss of  quality or resolution, enables, comparison of previously taken microstructures with the subjected images  for qualitative visual analysis, printouts, random search, photo gallery, emailing, printing, storing and host of other features bundled in this imaging system. eliminates total fatigue due to its ergonomic conditions   resulting higher productivity and elegance. interactive group study and consultation possible at a time  with all the technical  and commercial team   

Material Plus Analyzing System

The features of the software include to analyze the following  :-
Nodularity, Length, Perimeter, Area, Angle, Grain Size and shape, Depth or Width of Decarburisation, Coating thickness, Porosity, Phase/Volume percentage with display of overlaid colors, Graphite Flake Measurement, Non Metallic Inclusion Rating, Particle Size and volume percentage, Particle Count, Comparison of images, Calibration of User defined magnifications.
All these parameters when analyzed are provided with option to merge the result to the report being generated internally along with images, histograms, data overlays and other relevant information for keeping track of history.
Capturing of images to the desired location with option of image size settings Editing of stored images like sharpening, enhancing, brightness, contrast, color control, rotating, cutting, filling etc.,Printing of the Images stored with user defined notions. 

This Digicam  Microscope comes with magnification of upto 450x  with good resolution of images   due to its incident illumination,  the optics are from LIECA  USA, the same camera can be  detached and used for macro imaging with Wide Angle Lens with various field  of view  according to application(Pls. Specify the field of View  before ordering)  for examination of weldments / cracks etc. 

Pyro Portable Digicam Microscope (With 4.6 Lakhs Pixel Resolution)

This Digicam  Microscope comes with magnification of up to 450x  with good resolution of images   the optics are imported, the same camera can be  detached and used for macro imaging with wide angle lens for examination of weldments / cracks etc

Image digitizer

The image digitizer is again a portable one which  externally    integrates the  lap top and and digital microscope, and compatible to PAL Composite and S-VIDEO IN and facilitates on site performances.

PGP-2RT is a portable pre-grinding and polishing machine, which is easy to carry to work site. It enables metallographers to prepare suitable metallographic quality surfaces on large components such as castings, forging, welds, pipes etc. by grinding with silicon carbide paper discs followed by polishing with diamond paste applied to special cloth discs.

PGP-2RT has a variable speed control to enable speed variation for rough grinding at high speeds & fine grinding at low speeds. It has a 30mm diameter rubber tip to which grinding paper or polishing cloth discs can be attached. These disks are supplied with a pressure sensitive adhesive back for easy attachment  & detachment from the rubber tip.

Electrolytic Polishing & Etching Equipment PEP BSPIL 2001

If you are following the mechanical & electrolytic polishing route, then after completing the pre-grinding with PGP-1 up to 500 grit, switch over straight away to a one step process of Electrolytic Polishing with PEP-1, the Portable Electrolytic Polishing & Etching Equipment. The PEP-1 is capable of producing highly polished surfaces within few minutes.

Pinacle External Capture Card

Specifications of Pinacle Card

This card can be interfaced in Lap Top as well Desk top.

Specification of Camera

WAT Digital Camera To Go With Q-Analysis- Made In Japan

Specification of ACER Lap Top

ACER Laptop With 40GB Hard Disc

latest Intel Mobile Pentium IV processor featuring Intel Speed Step technology at 850MHz, and 128MB of PC-100 SDRAM, upgradeable to 512MB. Integrated storage includes a 20GB HDD and a 3.5" 1.44MB FDD. For exceptional flexibility, the built-in Acer Media Bay includes a standard 8X DVD-ROM module and supports a wide selection of hot swappable secondary storage devices. The 15" TFT color LCD panel supports XGA (1024x768) resolution, providing users with the largest viewing area available in a mobile PC. Superior graphics are delivered by the 2X AGP video controller with 8MB of embedded SDRAM, 3D acceleration, speaker system.