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Situation
In General
most of the component manufacturer’s invoice realisation
cycle extends phenomenally due to submission of Test Reports to
the buyer which is mandatory due to present Quality Standards
such as ISO and QS. Hitherto a metallurgist will be taking the
microstructure photography through the still camera, send it for
processing and then mount the same in a paper/board and make his
commendations/opinion of the achieved test results and then sends
the same through courier with such a great cumbersome test report
preparation technique. This method takes protracted payment schedule,
and can imagine if one has to send a report to Germany or U.S
, henceforth such a technique is an obsolete due to availability
of cost effective Micro\Macro Imaging and Analysing system indigenously
with down to earth pricing structure. The Test Reports of Microstructure
can be generated and E-mailed with in 10 minutes, which enables
the buyer, swiftly settle the invoice and the same technique is
adopted by Engine Valves Ltd., through Micro Macro Imaging System
for generating Metallurgical Test Reports.(Which is an Information
Technology based system for rapid solution)
This comprehensive
and cost effective solution is formulated and presented by B.S.Pyromatic
India Private Ltd., which was hitherto imported from U.S, Canada
etc., at an exorbitant and sky rocking price structure. To beat
the myth of expensiveness a remedy is available through:
Software:
Q- Analysis
Application
Metallurgy
The features of the software include to analyse the following
:
Nodularity,
Length, Perimeter, Area, Angle, Grain Size and shape, Depth or
Width of Decarburisation, Coating thickness, Porosity, Phase/Volume
percentage with display of over laid colors, Graphite Flake Measurement,
Non Metallic Inclusion Rating, Particle Size and volume percentage,
Particle Count, Comparison of images, Calibration of User defined
magnifications.
All these
parameters when analysed are provided with option to merge the
result to the report being generated internally along with images,
histograms, data overlays and other relevant information for keeping
track of history.
Capturing
of images to the desired location with option of image size settings.
Editing of stored images like sharpening, enhancing, brightness,
contrast, colour control, rotating, cutting, filling etc.,
Printing
of the Images stored with user defined notions
Hardware
and Details
High resolution
digicam and high resolution grabber card with specialised adaptors
to suit any microscope made against specific application to suit
individual customers need for micro/macro analysis to interface
even stereo microscopes and metallurgical microscopes
Objectives
The main
objective of such a system is rapidity in generating reports,
storing the data , enabling all the aggrieved parties and service
providers to examine the microstructure on a group study basis
to avoid future recurrence of such failures if any, in a normal
microscope group study is not at all possible, enables even non
metallurgist to arrive at the right decision regarding the quality
of a particular batch or lot due to the comparison technique which
is not possible in any microscope otherwise.
Actions
The major
role of the software is the study of the quality of the metallurgical
equipments. The analysis of a particular area of the metallurgical
equipment can be had by its various functions.
Result
The result
is behind the accuracy of such measurements. Here this software
gives the accurate measurement of the selected function in microns
and that too with 10 decimals.
Printing
of the images with the user defined descriptions.
Benefits
User friendly
No need to view the specimens through microscope. Hence no strain
to the eyes and neck to the teachers/students
Higher memory retention for students, even after the practical
sessions
Real time growth of micro organism can be captured with recording
facility
Comparison of specimens are possible
Image Analysis of the specimens is possible
Interactive specimen learning is made easy
Group studies and group discussion are possible
Students science projects are made simpler
Photo quality of micro specimens printouts and images in floppies
are possible for distribution to students
Innumerable images can be stored for further studies
The system enables to control brightness, contrast and color according
to application
Stored images never get deteriorated in visual quality unlike
conventional slides
The system can be integrated with the existing microscopes And
PERSONAL COMPUTERS
Images of prepared specimens can be sent through e-mail for exchange
of knowledge and data collection
Organisations and Colleges and Schools can create their own encyclopedia
of relevant static images
All weather viewing due to illumination facility provided with
system
Visual impact is more due to lively presentation of static and
live images
Higher productivity of teaching community
Eliminates investment on multiple microscopes
Eliminates maintenance of multiple microscopes
Facilitates the teachers & Professors give their own effective
way of describing the images using explanatory notes
Facilitates the students to write their observations along with
the images enabling digital evaluation
Desired images can be located quickly with powerful search mechanism
Encourages students to tryout specimens of their choice and improve
their creativity and knowledge.
And many more…
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